The JJ-CUD-303H high-speed automatic PCB unloader is a fully intelligent, anti-static industrial board receiving equipment independently developed and upgraded for full-automatic SMT production lines. It is specially matched with solder paste printers, high-speed placement machines, reflow soldering ovens, and AOI inspection machines, serving as the core terminal supporting equipment for SMT patch production lines. This equipment completely replaces traditional manual board picking and material frame loading, solves industry pain points such as low manual efficiency, easy PCB board bending and scratching, component electrostatic damage, and messy production line management, and realizes unmanned automatic collection, sorting and storage of finished PCBs.
The whole machine adopts an integrated industrial design of heavy-duty frame and modular assembly structure, with stable operation, low noise and strong anti-interference ability, which can adapt to long-term uninterrupted 24-hour industrial production. The main frame is made of high-thick cold-rolled steel plate and high-strength industrial aluminum profile, with multi-layer electrostatic anti-rust spraying treatment on the surface. It has the characteristics of anti-corrosion, anti-wear, anti-deformation and strong load-bearing capacity, and can keep the equipment level and stable for a long time in complex workshop environments such as high temperature, humidity and dust.
In terms of core transmission, the equipment is equipped with a high-precision stepping motor drive system, matching with silent precision screw slide rail and synchronous belt transmission structure. The pushing speed, pushing distance and feeding frequency can be accurately adjusted through the human-machine interface, with adjustable precision up to 0.1mm. It can perfectly adapt to ultra-thin, ultra-small, flexible and high-precision PCB circuit boards, and will not cause extrusion deformation, circuit scratching and component falling off during the board receiving process.
In terms of anti-static core configuration, the whole machine is equipped with a full-set anti-static system in an all-round way. The core conveying part adopts high-grade industrial anti-static conveyor belt, which has stable electrostatic dissipation performance, can quickly release static electricity generated by friction and transmission, effectively avoid static electricity accumulation to break down precision electronic components, IC chips, capacitors and resistors on PCB boards, and thoroughly solve the product quality problems caused by static electricity in the SMT production process. At the same time, the equipment is equipped with anti-static grounding wire and electrostatic elimination module, and the overall anti-static index meets international industrial ESD safety standards.
The control system adopts industrial-grade PLC programmable controller + 7-inch colorful human-machine touch screen, with simple and intuitive operation interface, multi-language switching support (Chinese, English, Japanese, Korean, etc.), suitable for global factory use. The equipment has one-key start, automatic operation, manual debugging, parameter memory, fault self-detection and one-key reset functions. All production parameters such as board spacing, conveying speed, material frame switching time and lifting height can be freely set and stored, and the equipment can automatically run stably after setting without repeated debugging.
In terms of structural performance, the machine supports double-layer track design with 2 upper tracks and 2 lower tracks, which can realize alternate feeding and receiving of material frames, greatly improve production continuity and effectively reduce production line standby time. The standard board spacing supports 10mm/20mm/30mm/40mm multi-stage switching, and special board spacing and non-standard spacing can be customized according to customer PCB specifications. The equipment supports a minimum PCB thickness of 0.8mm and a maximum adaptable PCB size of 510*490mm, covering most PCB sizes of consumer electronics, automotive electronics, communication equipment and industrial control equipment.
The equipment is equipped with a high-sensitivity intelligent induction system, which can automatically detect PCB board incoming status, material frame full status and material frame missing status. When the material frame is full, the machine will automatically stop feeding and switch the empty material frame; when no PCB board is detected at the inlet, the equipment will automatically enter the standby energy-saving mode; when the equipment fails, it will trigger a sound and light three-color alarm system, and the touch screen will pop up detailed fault code and fault cause prompts, which is convenient for operators and maintenance personnel to quickly troubleshoot and repair, greatly reducing equipment downtime.
In terms of industrial compatibility, the equipment is equipped with a standard SMEMA communication interface, which can achieve seamless signal docking and synchronous operation with all mainstream SMT equipment in the market, including solder paste printers, SMT placement machines, reflow ovens, AOI optical detectors, SPI detectors, etc., realizing full-line automatic linkage operation without manual intervention.
In terms of safety protection, the whole machine is equipped with multiple safety protection mechanisms such as over-current protection, over-voltage protection, overload protection, sudden stop protection and anti-pinch protection. The equipment is equipped with a physical emergency stop button. In case of abnormal operation, the equipment can be stopped instantly to ensure the safety of personnel and equipment. The bottom is equipped with adjustable anti-slip foot pads, which can adapt to uneven workshop ground, ensure the overall level of the equipment, and avoid vibration and deviation during high-speed operation.
In terms of customized services, this model supports full-dimensional personalized customization. Customers can customize the overall outer size of the equipment, material frame specifications, track width, conveying height, power voltage, air pressure parameters, multi-station working mode, fully enclosed dust cover, automatic counting function, data statistics and upload function according to production line requirements. It supports OEM/ODM factory customization to meet the personalized production needs of different industries and different production line scales.
The equipment is widely applicable to mass production scenarios such as consumer electronics PCB assembly, automotive electronic circuit board processing, 5G communication module production, industrial control circuit board manufacturing, medical electronic equipment PCB processing, new energy battery circuit board production, etc. The whole machine has passed industrial quality testing, with stable performance, low failure rate and long service life. We provide one-year full-machine warranty, lifelong technical consultation and after-sales maintenance services, global door-to-door delivery and technical guidance services.
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