1. Overview
The JJS-ASL2060 is a professional-grade anti-static belt conveyor assembly line designed for manufacturing environments that require strict electrostatic control. It combines a stable aluminum extrusion structure, ESD-compliant work surfaces, variable-speed belt conveyance, and modular workstation configuration to deliver a complete manual assembly solution.
Unlike standard conveyor belts, this line uses a specialized ESD anti-static green PVC belt with a surface resistance of 10⁶–10⁹ Ω, which continuously dissipates static charges generated by friction and handling. Each workstation features a grounded anti-static worktable, and the entire frame is bonded to a grounding point, providing comprehensive ESD protection for sensitive products such as PCBA modules, lithium battery packs, smartphone components, IoT devices, and automotive electronics.
The line is offered in straight-line, L-shape, U-shape, or curved configurations depending on your workshop dimensions and process flow. Every unit is built to order — length, width, height, workstation count, belt speed, and accessory options are all customizable.
2. Key Features & Benefits
ESD-Safe Conveying System
- Anti-static green PVC belt (surface resistance 10⁶–10⁹ Ω) prevents electrostatic charge buildup.
- Belt is oil-resistant, wear-resistant, and easy to clean.
- Optional belt thickness: 2 mm (standard), 3 mm (heavy-duty).
Heavy-Duty Aluminum Extrusion Frame
- Main frame: 6063-T5 aluminum alloy profile (standard 40*40 mm or 40*80 mm, customizable).
- Silver anodized finish, corrosion-resistant, low maintenance.
- Bolted modular construction — easy to assemble, disassemble, expand, or relocate.
- Supports long line lengths up to 30 meters without intermediate support.
Adjustable Speed Belt Drive
- Variable frequency drive (VFD) stepless speed regulation.
- Speed range: 0.1 – 5 m/min (customizable up to 15 m/min for light-load use).
- Digital display speed controller mounted at accessible drive end.
- Forward / reverse switch, emergency stop button included.
Ergonomic ESD Workstations
- Each station: green ESD laminate worktop, thickness 25 mm, edge-sealed.
- Standard work height: 750 mm (range 720–780 mm adjustable).
- Single-sided or double-sided workstation layout available.
- Anti-static grounding wire per workstation, connected to common grounding bar.
Modular Accessory System
- LED daylight lighting (5000K) mounted above each station, independently switchable.
- Power socket modules (EU/US/UK standard customizable) with 220V supply.
- Tool hanging racks, parts bins, material shelves, and overhead utility brackets.
- Optional side guide rails, adjustable side guards, and stopper mechanisms.
Safe and Reliable Operation
- Fully grounded metal frame with continuous bonding.
- Guarded motor and drive pulleys.
- CE-compliant electrical components (optional CE certification).
- Low-noise operation ≤ 65 dB at normal speed.
3. Technical Specifications
| Model |
JJS-ASL2060 |
| Frame Material |
6063-T5 Aluminum Alloy Extrusion, customizable profile including 3030 / 4040 / 4080 / 8080 profile |
| Frame Finish |
Silver Anodized, black or other colors available for customization |
| Belt Material |
ESD Anti-static Green PVC, 2 mm thick, optional 1.5 mm / 3 mm thickness, belt color can be blue/white/black |
| Belt Surface Resistance |
10⁶ – 10⁹ Ω, certified anti-static / conductive optional |
| Belt Width |
400 mm standard, 200 – 1200 mm customizable |
| Line Height |
750 mm standard worktop height, adjustable within 720 – 900 mm |
| Line Length |
6 m standard with 6 stations, customizable from 2 m up to 30 m as per requirement |
| Speed Range |
0.1 – 5 m/min with VFD stepless control, can be customized up to 15 m/min |
| Load Capacity |
≤ 30 kg/m under uniform load, reinforced frame can support up to 80 kg/m |
| Drive Motor |
370 W gear motor, 220V/50Hz, optional 100–750W motor for different demands, 220V/380V, 50/60Hz customizable |
| Noise Level |
≤ 65 dB under normal operation |
| Workstations |
6 stations for standard version, customizable quantity from 4 to over 30 stations, single side or double side layout available, mixed layout supported |
| Lighting |
LED light bar per station as optional item, no lighting / double-side lighting options |
| Power Sockets |
EU standard, 2 sockets per station, US / UK / universal sockets with adjustable quantity per station |
| Grounding |
Common ESD grounding bar, individual grounding points optional |
| Application |
Electronics assembly, testing, packaging and general manufacturing |
4. Applications
The JJS-ASL2060 is widely deployed in:
- Consumer Electronics — smartphone assembly, tablet assembly, smartwatch production.
- PCB / PCBA — board assembly, functional testing, flashing, and boxing.
- Battery Industry — power bank assembly, battery pack packaging, BMS testing.
- Small Home Appliances — hair dryer, electric shaver, speaker, charger assembly.
- Automotive Electronics — sensors, controllers, wiring harness sub-assembly.
- Medical Devices — precision assembly of electronic modules (ESD-sensitive).
- Optoelectronics & IoT — LED modules, smart sensors, small device packaging.
- General Manufacturing — manual assembly lines, inspection lines, packaging lines.
5. Why Choose JJS-ASL2060?
- Modular by design — Add stations, extend length, or reconfigure layout in hours, not weeks.
- Built-in ESD protection — Belt, worktop, and frame all grounded; meets IEC 61347 / ANSI/ESD S20.20 basic requirements.
- Factory-direct pricing — Manufactured in our own facility, no middleman markup.
- Global shipping & support — Export packaging suitable for sea freight and container loading.
- Engineering drawings before production — You receive a CAD layout drawing for approval before we build.
- After-sales warranty — 12-month warranty on frame and motor; lifetime technical support by email and video call.
6. Customization Guide (How to Order)
To get an accurate quotation, please provide:
- Line length — total length in meters (e.g., 8 m, 12 m).
- Belt width — e.g., 400 mm, 600 mm.
- Number of workstations — and single-side / double-side arrangement.
- Process flow — straight, L-shape, U-shape, or with curve sections.
- Voltage & plug standard — 110V / 220V / 380V, and plug type.
- Accessory needs — lighting, sockets, tool racks, material shelves, overhead fixtures.
- Product load — weight per meter and total load.
- Speed requirement — target cycle time or conveyor speed.
Our engineering team will produce a 2D layout drawing and 3D preview for your confirmation before manufacturing.
7. Packaging & Shipping
Packaging: EPE foam + export standard carton + wooden crate for long sections. Shipping: Suitable for 20GP / 40GP / 40HQ container loading. Lead time: 15–25 working days after deposit and drawing confirmation. Installation: Bolt-together design, our installation manual + video guide included; on-site installation service available on request.
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