SMT dispensing, surface mount technology (SMT) soldering and inspection full-process production line (integrating dispensing, surface mount technology, double-track reflow soldering, AOI)

Product Description
This product is a set of SMT automated production line covering the entire process of PCB board loading, dispensing, surface mount technology (SMT), soldering, inspection and board collection Integrate core equipment such as board loading machines, dispensing machines, YS24/YZ200/YY4/YY100 devices, 1.3/0.6 docking stations, 4.2 leveling and transfer machines, 0.5 double-track docking stations, double-track reflow ovens, AOI, double-track board receiving machines, and 0.5 double-track screening machines. Through the intelligent control system, seamless linkage is achieved among the dispensing, surface mount technology (SMT), soldering and inspection processes, completing the fully automated operation of PCB boards from raw material feeding to finished product collection. This is suitable for the scenarios of electronic component mounting and soldering that require dispensing processes, ensuring the dispensing accuracy and soldering quality of the products.

Product advantages
Integrated dispensing, surface mount technology (SMT) and soldering: Integrating dispensing and surface mount technology processes, it meets the production requirements for dispensing and fixing components, reduces manual transfer between processes, and enhances production efficiency and process consistency.
Dual-track parallel high-efficiency production: The design of dual-track reflow soldering and dual-track board collector increases production capacity by 80% compared to traditional single-track lines. It can simultaneously handle PCB boards of different specifications or batches, making it suitable for large-scale production of multiple varieties.
Multi-device precise collaboration: Dispensing machines, surface mount technology (SMT) equipment, leveling machines, double-track reflow ovens, and AOI are efficiently connected through docking stations. The production cycle is stable, with dispensing accuracy ≤±0.02mm and SMT accuracy ≤±0.02mm.
Intelligent process control: The dispensing machine adopts closed-loop control technology. The dual-track reflow soldering is equipped with an intelligent temperature control system. AOI realizes full inspection of defects after soldering, ensuring the consistency of quality in each link of dispensing, surface mount technology (SMT), and soldering.

Product features
The PCB loading machine realizes the automatic loading of PCB boards and is compatible with PCB boards of various specifications.
The dispensing machine supports multiple types of adhesives, has high precision in dispensing volume control, and is suitable for the dispensing requirements of different components.
The surface mount equipment (YS24/YZ200, etc.) supports multi-nozzle operation and is suitable for the placement of various SMT components.
The double-track reflow soldering adopts zoned precise temperature control, with a temperature control accuracy of ±1℃ and a soldering yield of ≥99.5%.
AOI equipment features micron-level detection accuracy, capable of identifying defects such as abnormal dispensing, false soldering, and bridging, with a detection accuracy rate of no less than 99.9%.

Application scenarios
The PCB board mounting and soldering production lines in the electronics manufacturing industry that require dispensing processes, such as those for sensors, power modules, automotive electronics, and other products that need to fix components with dispensing, are particularly suitable for enterprises with high requirements for process integration and production efficiency.