PCB Board Intelligent Insertion, Soldering, Inspection and return board Production Line (Fully Automated Type)

Product Description
This product is an automated production line covering the entire process of PCB board separation, insertion, soldering, inspection and return. It integrates core equipment such as board assembly machines, upper fixture elevators, AI insertion machines, 0.6 connection stations, 2.0 insertion lines, wave soldering machines, board flipping machines, AOI inspection equipment, elevators, belt lines and return lines. Through the intelligent control system, seamless interaction among all links is achieved, completing the fully automated operation of PCB boards from panel separation, component insertion to wave soldering, defect detection, and finished product return. This significantly enhances the efficiency and quality stability of PCB board insertion and soldering, while also realizing the recycling of components and the closed-loop process.

Product advantages
Full-process closed-loop automation: No human intervention is required from board separation to board return, covering the entire process from board separation, insertion, welding, inspection to board return. Production efficiency is increased by more than 60%, reducing labor costs and quality risks.
Multi-device precise linkage: AI insertion machines, wave soldering machines, AOI inspection equipment, return board lines, etc. are efficiently connected through connection stations and insertion lines, ensuring a stable production cycle and meeting the demands of large-scale mass production and flexible production.
Intelligent process control: Wave soldering adopts an intelligent temperature control and solder management system. AOI equipment is equipped with high-definition visual inspection technology. The return board line realizes intelligent recycling of board components, ensuring welding quality and process closure.
Efficient resource utilization: The design of the return plate line enables the circulation and transportation of plates, reducing material waste and enhancing the utilization rate of production resources.

Product features
The cutting accuracy of the board separator is high, with burrs on the board edge ≤0.1mm, ensuring the quality of subsequent insertion and welding.
The AI insertion machine supports the insertion of multiple types of components, with an insertion accuracy of ≤±0.05mm, and is compatible with components ranging from 0201 to DIP.
Wave soldering uses lead-free welding technology. The temperature control accuracy of solder is ±1℃, and the welding yield is ≥99.5%.
AOI inspection equipment can identify defects such as false soldering, bridging, and missing components, with a detection accuracy rate of ≥99.9%.
The return board line adopts a flexible conveying design, which can be adapted to the recycling of PCB boards of different specifications.

Application scenarios
The large-scale production of PCB board insertion and soldering in the electronics manufacturing industry, such as the production workshops of industrial control boards, power boards, automotive electronic boards and other products, is particularly suitable for enterprises with high requirements for production efficiency, quality closed loop and resource utilization rate.