Intelligent PCB insertion and soldering Inspection production Line (Integrating AI insertion, wave soldering, and AOI full process)

Product Description
This product is an intelligent production line designed for PCB board insertion and soldering scenarios, integrating equipment such as board assembly machines, upper fixture elevators, AI insertion machines, insertion lines, wave soldering machines, board flipping machines, AOI inspection, elevators, and belt lines. Adopting a full-process automated layout of "insertion → soldering → inspection", AI insertion machines achieve precise insertion of components, wave soldering completes efficient soldering, and AOI equipment conducts full inspection. Each link is linked through an intelligent control system to meet the automated production requirements of PCB boards from raw materials to finished products, significantly reducing labor costs and quality risks.

Product advantages
AI plug-in intelligence: The AI plug-in machine is equipped with visual recognition and intelligent path planning functions, which can automatically adapt to the plug-in requirements of different PCB boards, increasing the plug-in efficiency by 30%.
Wave soldering is highly efficient and stable: Wave soldering adopts a double-wave peak design, with good solder fluidity and fewer soldering blind spots, making it suitable for soldering high-density through-hole PCB boards.
Full-process quality control: AOI inspection equipment conducts a full inspection of the PCB board after soldering, combined with a board flipping machine to achieve double-sided inspection, ensuring no defects are missed.
Data-driven production management: The production line is equipped with an industrial Internet of Things system, which can monitor the operation status of each device and production yield in real time, and support data traceability and process optimization.

Product features
The plug-in line adopts a flexible conveying design and can be adapted to PCB boards of different lengths and thicknesses.
Wave soldering is equipped with an automatic solder addition and slag removal system, reducing the frequency of manual maintenance.
AOI equipment supports offline programming and online learning, reducing production change and debugging time by 40%.
The entire production line can be integrated with the MES system to achieve digital control of the production process

Application scenarios
The PCB board insertion and soldering inspection scenarios in the field of electronic manufacturing, such as the production workshops of consumer electronics motherboards, home appliance control boards, instrument and meter boards, etc., are also applicable to electronic manufacturing enterprises with high requirements for the degree of insertion and soldering automation, helping enterprises achieve efficient and high-quality production.